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Raw Gas Reciprocating Compressor for Upstream Applications

Helium (34.61%), methane (0.90%), hydrogen (8.30%), nitrogen (56.20%), neon (trace)
Flow rate: 380Nm ³/h (0 ℃, 0.101325MPa. A)
Inlet pressure: 0.04MPa. G
Inlet temperature: 50 ℃
Exhaust pressure: 1.99MPa. G
Terminal air supply temperature: ≤ 50 ℃ (after cooling)
Main motor power: 90kW
Overall dimensions of the machine: approximately 5500 × 3200 × 2000mm
Whole machine weight: approximately 10T
Availability:
Quantity:
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Overview


The DW-6.4 / 0.4-19.9 Raw Gas Compressor is a high-performance industrial equipment engineered by Bengbu United Compressor, designed to handle complex gas mixtures with precision. Ideal for processing gases including helium (34.61%), methane (0.90%), hydrogen (8.30%), nitrogen (56.20%), and trace neon, this compressor delivers reliable performance across diverse industrial applications.



With a processing capacity of 380Nm³/h (measured at 0℃, 0.101325MPa.A), it operates efficiently under specific inlet conditions: inlet pressure of 0.04MPa.G and inlet temperature of 50℃. It achieves an exhaust pressure of 1.99MPa.G while ensuring the terminal air supply temperature remains ≤50℃ after cooling, making it suitable for temperature-sensitive processes.



Powered by a 90kW main motor, the compressor balances power and energy efficiency. Its compact design—overall dimensions of approximately 5500 × 3200 × 2000mm—and total weight of around 10T allow for flexible installation in various industrial settings, from chemical plants to new energy facilities.


Features



Superior Performance & Reliability


The DW-6.4 / 0.4-19.9 Raw Gas Compressor stands out for its superior efficiency, robust reliability, and high automation. Its precision-engineered components minimize energy loss, ensuring consistent operation even under fluctuating gas composition or pressure. The low-vibration design reduces noise levels, creating a safer working environment, while a reduced number of vulnerable parts lowers the risk of downtime—critical for continuous industrial processes.


Advanced Structural Design


Built as a D-type (symmetrical balanced), water-cooled, oil-free lubrication reciprocating piston compressor, it features 2-row, 3-stage compression for optimal gas handling. Key structural advantages include:


· A double middle body structure that prevents crankcase oil from contaminating the gas medium, ensuring purity—essential for sensitive applications like laboratory gas supply.

· Cylinders and cylinder heads made from gray cast iron or forged steel, designed for oil-free lubrication to eliminate medium contamination.

· Axially arranged air valves on cylinder heads, enhancing gas flow efficiency and simplifying maintenance access.


Flexible Installation & Customization


The compressor is supplied as a modular unit, with main and auxiliary equipment integrated into a skid-mounted design. This allows for easy transportation (by sea, air, or land) and quick on-site installation—saving time and labor costs. For unique operational needs, customization is available, including:



· Structural forms: D-type, M-type, S-type, W-type, V-type, or Z-type.

· Cooling methods: Water-cooled, air-cooled, or mixed cooling.

· Installation types: Fixed, mobile, skid-mounted, or cabin-type.

· Drive modes: Motor-driven or diesel engine-driven.


Application Area


The raw material gas compressor is suitable for:

  • Natural gas processing: pressurized and transported to the gas pipeline network

  • Chemical raw material pressurization: transportation of industrial raw materials such as hydrogen/nitrogen/helium

  • New energy supporting system: hydrogen fuel cell gas supply system

  • Laboratory gas supply: precise supply of high-purity gas


Highlight Advantages



high efficiency operating Installation honor
Has high efficiency, strong reliability, and high degree of automation; Less vulnerable parts, low vibration, low noise, and easy operation and maintenance The main and auxiliary equipment of the compressor are all installed on the sled, running smoothly and reliably. The overall sled installation is convenient for the transportation and installation of the compressor The entire machine components are carefully designed


Patent Certificates



certificates

A piston rod thread protective sleeve ZL 2017 2 1907021.7


certificates

A piston ring support device ZL 2018 2 0294776.2

certificates

A range piston ZL 2017 2 190177.0 for symmetrical balanced compressors


certificates

Integrated long short double compartment ZL 2018 2 0294762.0


Whole Machine Description


The compressor adopts D-type (symmetrical balance type), water-cooled, oil-free lubrication, reciprocating piston type, 2-row 3-stage compression, and the entire unit is supplied in a modular manner.

The compressor crankcase is made of gray cast iron and has four holes of different diameters for installing crosshead slides, bearings, and bearing seats. The lower part of the crankcase can store lubricating oil for the compressor to lubricate; The upper surface of the crankcase has an interface for installing a fuel inlet (breathing port) cover plate; In addition, the crankcase also has spare interfaces such as oil drain port, oil gauge observation port, bearing seat oil injection port, and installation oil temperature measurement port. The oil drain port of the crankcase has been connected to the outside of the compartment and is equipped with a manual ball valve for oil discharge from the crankcase.

The middle body of the compressor is a double middle body structure, ensuring that the middle body space is greater than one stroke, preventing compressor oil from entering the cylinder from the crankcase, thus ensuring that compressor oil does not contaminate the medium. The material of the compressor cylinder is gray cast iron/forged steel, and it adopts an oil-free lubrication design, which does not require oil lubrication. The cylinder head material is gray cast iron/forged steel, and the air valves are arranged axially on the cylinder head.


DW 6.74 (3.3) / 0.7 (5-12) -12 Hydrogen Compressor DW 6.74 (3.3) / 0.7 (5-12) -12 Hydrogen Compressor


The compressor in this picture is a non-standard product. The product provides independent solutions tailored to customers' specific usage requirements (flow rate/purity/pressure, usage environment, main purpose, and customer specific requirements), from design to product customization.


  • Structural form: D-type/M-type/S-type/W-type/V-type/Z-type

  • Cooling method: water cooling/air cooling/mixed cooling

  • Installation form: fixed/mobile/pry mounted/cabin type

  • Drive mode: motor drive/diesel engine start

  • Transportation: sea/air/land

  • Packaging:

    Metal cabin
    Wooden box
    Soundproof cabin
    Metal cabin Wooden box
    Soundproof cabin


Technical Parameter



No. Model Medium Flow rate
(Nm3/h)
Exhaust pressure
MPa(G)
Motor power
(kW)
Cooling method Overall dimensions
(mm)
Weights
(kg)
1 DWF-12.4/(9~12)-14 Carbon dioxide 6400 1.4 185 Air-cooled 6000×2700×2200 10000
2 VWF-2.86/5-16 Nitrogen 895 1.6 55 Air-cooled 3200×2200×1750 3500
3 ZWF-0.96/5 Hydrogen chloride 55 0.5 11 Air-cooled 2000×1500×2000 1000
4 DFW-1. 13/0.3-34 Flash Vapour 75 0.03~3.4 18.5 Air-cooled 4500×3200×2150 5600
5 DFW-6.5/(0~0.5)-10 Associated gas 50~100 1 75 Air-cooled 3500×2800×1850 4500
6 DFW-4.2/(0.2~1.5)-12 BOG 260~540 1.2 55 Air-cooled 3500×3000×2000 5500
7 DW-2.45/(6~7)-100 Carbon Monoxide 900 10 160 Mixed cooling 6500×3200×1700 10000
8 DW-19.8/0.5-7.25 Methylene chloride 3.5 0.725 160 Mixed cooling 5200×3000×2350 8000
9 DW-8.6/(0~0.2)-8 Chloromethane 436 0.8 75 Mixed cooling 3200×2400×1600 4500
10 DW-2.4/2.5-11 H elium Recovery Ga 450 1.1 37 Mixed cooling 3000×2500×1800 3000
11 DW-14/(0~0.2)-25 Raw material gas 800 2.5 160 Water-cooled 4800×3200×1915 10000
12 VW-8/18 Vinylidene fluoride 418 1.8 75 Water-cooled 3700×2000×1700 4500
13 VWD-3.2/(0~0.2)-40 Biogas 230 4.0 45 Water-cooled 6000×2500×2650 8000
14 VW-9/6 Ethyl chloride 470 0.6 55 Water-cooled 2800×1720×1700 3500
15 DW-2.4/(18~25)-50 Raw material gas 2900 5.0 160 Water-cooled 4300×3000×1540 4500
16 VW-5.6/(0~6)-6 Isobutylene 1650 0.6 45 Water-cooled 2900×1900×1600 3500
17 VW-3.8/3.5 Mixed gases 200 0.35 18.5 Water-cooled 2200×1945×1600 2000
18 ZW-1.7/3.5 Vinyl chloride 100 0.35 15 Water-cooled 2700×1600×2068 2000
19 VW-0.85/(0~14)-40 Refrigerant 300 4.0 55 Water-cooled 4500×2300×1780 5500
20 DW-3.78/(8~13)-(16~24) Ammonia 2700 1.6~2.4 75 Water-cooled 3200×2000×1700 3500
21 DW-5/7 Chloromethane 355 0.7 37 Water-cooled 3500×2600×1700 4000
22 DW-9.2/3 on-condensable gas 653 0.3 45 Water-cooled 3500×3200×1680 6800
23 DW- 16/(2.8~3.2)-7.6 Carbon rich gas 3000~3400 0.76 132 Water-cooled 4500×3400×2750 12000
24 DWD-2.9/20-50 Wellhead gas 3334 2.0~5.0 185 Water-cooled 6000×3500×3000 14000
25 DW-4/0.5-4 -pentadiene, nitroge 300 0.4 30 Water-cooled 3000×2800×1700 3500
26 DW-8.7/0.02-15 Tail gas 500 1.5 90 Water-cooled 4500×3000×1800 10000
27 DW-8.8/0.2-6 Desorption gas 450 0.6 75 Water-cooled 4000×3000×2150 8000
28 DW-1.3/0.2-18 Metafluoroethylene 80 1.8 18.5 Water-cooled 3500×2500×1570 3500
29 DW-12.5/(0. 1~0. 15)-18 uoromonochloroeth 887 1.8 132 Water-cooled 5500×3200×2500 14000
30 DW-2.9/5 Gas 206 0.5 22 Water-cooled 3200×2800×1800 3000


Project Case


Ukraine Project Alibek oilfield in Southern Kazakhstan Ningxia Zhongneng new materials engineering
Lanzhou petrochemical company 240000 tonsyear ethylene production capacity restoration - adding butadiene and 1-butene unloading facilities project Procurement of Molecular Sieve Dehydration, Ethylene Glycol Regeneration and Injection Device, and Fuel Gas Skid in Akimom Gas Field Beijing Hongke Qingneng Technology Co., Ltd. associated gas compressor for Shanxi Yan'an 60000 m3 project


FAQ


What are the key technical specifications?


Core parameters include a processing capacity of 380Nm³/h, inlet pressure of 0.04MPa.G, inlet temperature of 50℃, exhaust pressure of 1.99MPa.G, and a main motor power of 90kW. The terminal air supply temperature is ≤50℃ after cooling, ensuring compatibility with downstream equipment.


Is the compressor suitable for outdoor or harsh environments?


Yes. Its robust construction—including weather-resistant materials and flexible cooling options—allows it to operate in diverse environments, from industrial workshops to remote energy sites. Custom cabin-type installations further protect it from extreme temperatures, dust, or moisture.


How easy is maintenance?


The design prioritizes simplified maintenance: vulnerable parts are minimized, and critical components (like air valves) are easily accessible. The skid-mounted structure centralizes all service points, reducing downtime for inspections or repairs.


Does it come with certification?


Yes. The compressor incorporates patented technologies, including a piston rod thread protective sleeve (ZL 2017 2 1907021.7) and a piston ring support device (ZL 2018 2 0294776.2), ensuring compliance with industry standards for safety and performance.



The DW-6.4 / 0.4-19.9 Raw Gas Compressor combines cutting-edge engineering with flexibility, making it a top choice for natural gas processing, chemical raw material pressurization, hydrogen fuel cell systems, and laboratory gas supply. Contact us to explore customized solutions tailored to your operational needs.


Telephone

+86 13955206799

Landline

+86-552-4190082

Address

No. 66 Jinhe Road, Huaiyuan Economic Development Zone, Bengbu City

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