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Regeneration Gas Reciprocating Compressor for Process Plants

Gas composition (mol%): Regeneration Gas
Flow rate: 2654-3153kg/h(2.3m³/min)
Intake pressure: 2.8-6.2MPa.G
Inlet temperature: 25-50℃
Exhaust pressure: 3.1-6.4MPa.G
Main motor power: 75kW
Overall dimensions of the machine: approximately 3500×3000×1850mm
Whole machine weight: approximately 4T

Availability:
Quantity:
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Overview


DFWD-2.3 (28-62)-(31-64)再生气 (4)

The DFWD-2.3/(28-62)-(31-64) regeneration gas compressor is custom-built for oil and gas fields, especially for Kekeya Gas Field.

Adopting proven reciprocating piston design, it delivers stable outdoor performance and adapts well to variable temperatures and harsh climates.

This compressor has a flow rate of 2.3 m³/min, with suction pressure 2.8–6.2 MPaG and discharge pressure 3.1–6.4 MPaG, ideal for regeneration gas applications needing accurate pressure control.

Driven by a 75 kW plateau-grade motor, it measures about 3500×3000×1850 mm and weighs 4 T.Its compact structure supports skid-mounted installation and saves on-site space.


Features


Stable Operation & Gas Purity

This DFWD compressor ensures stable performance and clean gas. Single-stage compression lowers pressure loss for higher efficiency.

Siemens PLC and touchscreen enable real-time monitoring and auto protection, reducing manual operation.

High-strength parts ensure low vibration and noise (≤85dB). Oil-free design prevents gas contamination.

Rugged & Adaptable

D-type dual-cylinder structure ensures balanced, low-wear operation. HT250 crankcase supports easy daily maintenance.

Easy Maintenance & Compatibility

Manual turning device simplifies on-site service. Long-life parts reduce maintenance cost.

Skid-mounted design allows fast installation. RS485/MODBUS supports DCS connection for unattended running.

Flanges meet HG/T 20592-2009 for pipeline compatibility.

Quality & Standards

Built to API 618-2016 and GB standards. Quality components ensure reliable performance.

Strict factory tests guarantee stable on-site operation.

Application Area


The DFWD-2.3/(28-62)-(31-64) Regeneration Gas Compressor is specifically developed for the efficient processing and utilization of regeneration gas in oil and gas field-related systems, with core application scenarios including:

  • Natural gas dehydration: Compresses regeneration gas for molecular sieve renewal, maintaining high dehydration efficiency.

  • Oil & gas separation: Delivers compressed gas for adsorbent regeneration, improving methane/ethane separation and gas quality.

  • Industrial gas purification: Supplies stable-pressure gas to restore purification equipment performance and extend service life.

  • Plateau oilfields: Adapted to 1830–1900m altitude and extreme temperatures, ideal for Kekeya Gas Field and similar highland sites.


Highlight Advantages



high efficiency operating Installation honor
Has high efficiency, strong reliability, and high degree of automation; Less vulnerable parts, low vibration, low noise, and easy operation and maintenance This compressor is skid-mounted for stable running. Its integrated design makes transport and installation easy. The entire machine components are carefully designed


Patent Certificates



certificates

A piston rod thread protective sleeve ZL 2017 2 1907021.7


certificates

A piston ring support device ZL 2018 2 0294776.2

certificates

A range piston ZL 2017 2 190177.0 for symmetrical balanced compressors


certificates

Integrated long short double compartment ZL 2018 2 0294762.0


Whole Machine Description


The compressor adopts a D-type (symmetrical balance type), air-cooled, oil-free lubrication, reciprocating piston type, 2-row 1-stage compression, and the entire unit is supplied in a skid-mounted configuration.

The crankcase is made of HT250 gray cast iron with mounting holes for crosshead slides and bearings.It stores lubricating oil at the bottom and has ports for oil filling, breathing, oil level gauge, and temperature measurement.An external oil drain port with a manual ball valve allows easy oil draining.

The compressor uses a dual intermediate body with space over twice the stroke, effectively preventing oil from entering the cylinder and keeping regeneration gas contamination-free.

The cylinder and cylinder head are both made of QT600-3 ductile iron. The oil-free design needs no lubrication oil injection. Axial air valves ensure smooth gas flow


DFWD-2.3 (28-62)-(31-64)再生气 (16) DFWD-2.3 (28-62)-(31-64)再生气 (7)


The compressor in this picture is a non-standard product. The product provides independent solutions tailored to customers' specific usage requirements (flow rate/purity/pressure, usage environment, main purpose, and customer specific requirements), from design to product customization.


Packaging:

Metal cabin
Wooden box
Soundproof cabin
Metal cabin Wooden box
Soundproof cabin


Technical Parameter



No. Model Medium Flow rate
(Nm3/h)
Exhaust pressure
MPa(G)
Motor power
(kW)
Cooling method Overall dimensions
(mm)
Weights
(kg)
1 DW-5/7 Chloromethane 355 0.7 37 Water-cooled 3500×2600×1700 4000
2 DW-9.2/3 on-condensable gas 653 0.3 45 Water-cooled 3500×3200×1680 6800
3 DW- 16/(2.8~3.2)-7.6 Carbon rich gas 3000~3400 0.76 132 Water-cooled 4500×3400×2750 12000
4 DWD-2.9/20-50 Wellhead gas 3334 2.0~5.0 185 Water-cooled 6000×3500×3000 14000
5 DW-4/0.5-4 -pentadiene, nitroge 300 0.4 30 Water-cooled 3000×2800×1700 3500
6 DW-8.7/0.02-15 Tail gas 500 1.5 90 Water-cooled 4500×3000×1800 10000
7 DW-8.8/0.2-6 Desorption gas 450 0.6 75 Water-cooled 4000×3000×2150 8000
8 DW-1.3/0.2-18 Metafluoroethylene 80 1.8 18.5 Water-cooled 3500×2500×1570 3500
9 DW-12.5/(0. 1~0. 15)-18 uoromonochloroeth 887 1.8 132 Water-cooled 5500×3200×2500 14000
10 DW-2.9/5 Gas 206 0.5 22 Water-cooled 3200×2800×1800 3000


Project Case


Ukraine Project Ningxia Zhongneng new materials engineering Alibek oilfield in Southern Kazakhstan
Beijing Hongke Qingneng Technology Co., Ltd. associated gas compressor for Shanxi Yan'an 60000 m3 project Procurement of Molecular Sieve Dehydration, Ethylene Glycol Regeneration and Injection Device, and Fuel Gas Skid in Akimom Gas Field Alibek oilfield in Southern Kazakhstan

                                     


FAQ


What gas does the DFWD-2.3/(28-62)-(31-64) compressor handle?

It is designed for regeneration gas, ideal for oil and gas field applications such as Kekeya Gas Field.

What cooling system does it use?

Air-cooled for cylinders, packing and oil circuit, with no water required. Suitable for outdoor use in dry or cold plateau areas.

Can it connect to a DCS system?

Yes. The explosion-proof cabinet supports RS485/MODBUS-RTU for DCS integration, remote monitoring and unattended operation.

Service life of key components?

Wear parts: ≥6,000 hours. Core components: ≥30,000 hours, reducing maintenance and replacement costs.

Telephone

+86 13955206799

Landline

+86-552-4190082

Address

No. 66 Jinhe Road, Huaiyuan Economic Development Zone, Bengbu City

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