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50MPa Nitrogen Compression Unit Skid Type Air Piston Compressor

Nitrogen Flow Rate: 1200 Nm³/h 
Nitrogen Purity: 95%
Inlet Pressure: Atmospheric Pressure
Inlet Temperature: Room Temperature
Discharge Pressure: 50 MPa. G 
Power Range: 300-880 KW
Availability:
Quantity:
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Overview



The MZD-1200-500-95-C High-Pressure Air Compressor is a cutting-edge industrial-grade solution engineered to meet the most demanding high-pressure air needs across diverse sectors. Integrating advanced membrane separation technology and robust compression systems, this unit delivers a perfect balance of power, precision, and reliability. Designed with a skid-mounted structure, it combines mobility with rugged performance, operating seamlessly in extreme environmental conditions from -35℃ to 45℃ . Whether for oilfield operations, industrial testing, or emergency response, this compressor stands out for its consistent output of 50MPa (500bar) pressure, 1200Nm³/h air flow, and 95% gas purity , making it a top choice for applications requiring uncompromising air quality and pressure stability.


Technical Features



Core Performance Metrics

Ultra-High Pressure Output: Delivers a maximum operating pressure of 50MPa (500bar), exceeding standard industrial high-pressure thresholds to support heavy-duty tasks like pipeline testing and nitrogen injection .

Large Air Flow Capacity: Maintains a steady 1200Nm³/h air flow rate, ensuring continuous supply for high-consumption equipment without pressure drops .

High Gas Purity: Achieves 95% gas purity through advanced membrane separation technology, eliminating contaminants that could damage sensitive machinery or compromise processes .


Structural & Design Advantages

Modular Skid-Mounted Construction: Integrates all components into a compact, portable skid structure, reducing installation time by 40% and enabling easy transportation for on-site operations like wellhead maintenance .

Multi-Drive Flexibility: Supports three drive options—diesel engine and natural gas engine—adapting to remote locations without stable electricity or specific fuel availability .

Rugged Environmental Adaptability: Withstands extreme temperatures (-35℃ to 45℃) and vibration, complying with off-road and seismic operation standards for oilfield and mining sites .


Intelligent Control & Safety

PLC Automated Control: Equipped with a programmable logic controller (PLC) that monitors temperature, pressure, and purity in real-time, adjusting operations automatically to maintain set parameters .

Comprehensive Alarm System: Triggers instant alerts and shutdowns for abnormal conditions (e.g., overpressure, low oil level), preventing equipment damage and ensuring operator safety .

HSE Compliance: Meets industrial safety standards for oil and gas sites, including explosion-proof components and leak-proof seals .


Patent Certificates



certificates

A piston rod thread protective sleeve ZL 2017 2 1907021.7


certificates

A piston ring support device ZL 2018 2 0294776.2

certificates

A range piston ZL 2017 2 190177.0 for symmetrical balanced compressors


certificates

Integrated long short double compartment ZL 2018 2 0294762.0


No. Model Medium Flow
rate
(Nm3/h)
Inlet pressure
(MPa.G)
Exhaust
pressure
(MPa.G)
Speed (r/min) Motor power
(kW)
Cooling method Overall
dimensions
(mm)
Weights
(kg)
1 SF-10/250 Air 600 Atmospheric 25.0 1330 258.5 (Diesel) Air-cooled 7000*2200*2200 8500
2 SF-10/150 Air 600 Atmospheric 15.0 1330 258.5 (Diesel) Air-cooled 7000*2200*2200 8500
3 SF-7.5/250 Air 450 Atmospheric 25.0 980 160 (Diesel) Air-cooled 6500*2200*2200 7000
4 SF-7.5/150 Air 450 Atmospheric 15.0 980 132 (Diesel) Air-cooled 6500*2200*2200 7000
5 SF-8.5/250 Air 510 Atmospheric 15.0 980 200 (Diesel) Air-cooled 7000*2200*2200 8500
6 W-10/60 Air 600 Atmospheric 6.0 1330 132 (Diesel) Air-cooled 6000*2200*2200 7000


Project Case


Ukraine Project Alibek oilfield in Southern Kazakhstan Ningxia Zhongneng new materials engineering
Ukraine Project Beijing Hongke Qingneng Technology Co., Ltd. associated gas compressor for Shanxi Yan'an 60000 m3 project Ningxia Zhongneng new materials engineering


FAQ



What is the maintenance cycle for the MZD-1200-500-95-C?

The compressor requires routine maintenance every 2000 operating hours, including air filter replacement, oil change, and membrane inspection. Critical components like piston rings and valves have a service life of approximately 8000 hours under normal operating conditions . For harsh environments (e.g., dusty oilfields), we recommend shortening air filter checks to every 500 hours.


Can the output pressure be adjusted below 50MPa?

Yes, the PLC control system allows stepless pressure adjustment between 25MPa and 50MPa to match specific application needs, such as reducing pressure to 35MPa for general industrial use while maintaining energy efficiency .


Is the unit suitable for outdoor use in cold climates?

Absolutely. The compressor is engineered to operate in temperatures as low as -35℃ with integrated heating elements for oil and coolant systems, making it ideal for winter operations in northern China, Russia, and other cold regions .


What safety features protect against overpressure?

The system is equipped with dual safety mechanisms: a pressure relief valve that triggers at 55MPa (10% above maximum operating pressure) and a PLC-controlled automatic shutdown that activates if pressure exceeds the set threshold for 10 seconds. Both features prevent catastrophic failures .


Telephone

+86 13955206799

Landline

+86-552-4190082

Address

No. 66 Jinhe Road, Huaiyuan Economic Development Zone, Bengbu City

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