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10 m³/min Diesel-Powered 25MPa High-Pressure Air Compressor

Medium Composition (mol%): Air
Treatment Capacity: 10 m³/min
Inlet Pressure: Atmospheric Pressure
Inlet Temperature: Ambient Temperature
Outlet Pressure: 25 MPa. G (Gauge Pressure)
Main Motor Power: 145 kW
Availability:
Quantity:
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Overview


This SF-10/250 skid-mounted air compressor is a high-quality industrial equipment developed for professional engineering scenarios. As a solution tailored to meet the rigorous demands of high-pressure gas supply, it integrates reliable structural design, efficient cooling technology, and stable power support, fully adapting to the complex and harsh operating conditions of industrial sites—especially excelling in key engineering links that require continuous and stable high-pressure air sources. Designed with practicality and versatility in mind, the product not only meets the standard gas supply needs of specific industries but also allows flexible pressure adjustment, providing strong support for diverse engineering operations.



In terms of core parameters, this compressor takes air as the medium (100% air composition) with a processing capacity of 10 m³/min, ensuring a steady supply of gas to match the volume requirements of medium-to-large engineering tasks. It operates at atmospheric inlet pressure and ambient inlet temperature, eliminating the need for additional pressure or temperature pre-treatment equipment and simplifying on-site operation procedures. Its exhaust pressure reaches 25 MPa.G, which fully meets the working pressure demands of projects requiring a nominal pressure of ≤25 MPa; meanwhile, it allows users to operate at reduced pressure according to actual needs, offering high flexibility. Driven by a 145 kW main motor (Model: Y315M2-6), the compressor achieves an optimal balance between powerful output and operational stability, guaranteeing consistent performance even during long-term continuous operation.



This SF-10/250 skid-mounted air compressor is mainly suitable for projects such as pipeline pressure testing, pipeline pigging, and gas lift in oil exploitation. It can also serve as an air source vehicle in other sectors of the national economy that require a nominal volume flow rate of 10 m³/min and a pressure of ≤25 MPa.


In terms of configuration, the entire unit consists of key components including the compressor, coupling, Y315M2-6 main motor, Y100L1-4 oil pump motor, pipeline system, control instrument system, electrical equipment, and auxiliary equipment, ensuring the integrity and reliability of the operating system.


In terms of cooling, it adopts a full air-cooled design. The cooling system—composed of a fan, cooler, and air duct cover—is dedicated to ventilating and dissipating heat for the cooler and compressor cylinders. The fan itself consists of an impeller, wheel housing cover, pulley, bracket, tension pulley, and adjusting screws; it is driven by the compressor crankshaft via a belt, with a rotational speed of 1980 r/min. The tightness of the belt can be adjusted using the adjusting screws, ensuring stable power transmission. For bearing lubrication, straight-through pressure grease cups are installed on the tension pulley, gland, and fan pulley housing, allowing the addition of No. 4 calcium-based grease with a grease gun to maintain smooth operation of moving parts.


Features


Structural Design

This SF-10/250 skid-mounted air compressor adopts a practical single-stage compression system, tailored to the demands of medium-to-high pressure industrial scenarios, and is categorized as a full air-cooled, single-acting piston compressor. Its primary structural advantage lies in the integrated skid-mounted design: all core components—including the compressor, coupling, Y315M2-6 main motor, Y100L1-4 oil pump motor, pipeline system, control instrument system, electrical equipment, and auxiliary devices—are pre-installed on a unified skid-mounted base. This layout ensures compact overall structure, balanced weight distribution, and strong load-bearing capacity, effectively reducing the risk of component displacement caused by vibration during operation and enhancing overall structural stability.



To further optimize operational reliability, the compressor is equipped with a dedicated full air-cooled system. Composed of a high-efficiency fan, multi-channel cooler, and enclosed air duct cover, this system is specifically designed for heat dissipation of the cooler and compressor cylinders. The fan, consisting of an impeller, wheel housing cover, pulley, bracket, tension pulley, and adjusting screws, is driven by the compressor crankshaft via a belt, operating at a stable speed of 1980 r/min. The adjusting screws enable precise adjustment of belt tightness, ensuring consistent power transmission and avoiding heat accumulation due to insufficient fan speed. For bearing lubrication, straight-through pressure grease cups are installed on the tension pulley, gland, and fan pulley housing—these allow easy filling of No. 4 calcium-based grease with a grease gun, ensuring continuous lubrication of moving parts and preventing wear caused by dry friction.



Another prominent structural feature is the independent cylinder-protection design. The compressor’s cylinder is isolated from the lubrication system through a rational pipeline layout, preventing lubricating oil from entering the cylinder and contaminating compressed air. This is particularly critical for oil-sensitive application scenarios such as oilfield pipeline pressure testing and gas lift operations, as it ensures the purity of the output high-pressure air. Additionally, the crankcase—made of high-strength gray cast iron—serves dual functions: it acts as a sealed oil reservoir to store lubricating oil, maintaining stable oil supply for the lubrication system, and is equipped with multiple practical maintenance interfaces. These include side inspection ports for easy access to internal components during inspection and repair, an oil level gauge for real-time monitoring of oil levels to avoid oil shortage-related failures, and an oil filler port with a built-in breather to balance internal and external pressure, preventing oil leakage and ensuring smooth operation of the lubrication system. These designs significantly simplify daily maintenance procedures and improve equipment availability.

Operational Advantages

Efficiency, durability, and adaptability are the core operational highlights of this SF-10/250 skid-mounted air compressor. In terms of energy efficiency, the compressor’s compression system and power matching have been scientifically optimized. With a 145 kW Y315M2-6 main motor as the power source, it achieves a perfect balance between output power and energy consumption: while delivering a stable processing capacity of 10 m³/min and an exhaust pressure of up to 25 MPa.G, it avoids excessive energy waste caused by mismatched power. Compared with similar air compressors, it reduces long-term operating energy costs by approximately 8-12%, bringing tangible economic benefits to enterprises.



In terms of durability, the compressor relies on high-quality component selection and robust structural design. Key components such as the cylinder and crankshaft are made of wear-resistant, high-strength materials: the cylinder uses gray cast iron with excellent heat resistance and wear resistance, capable of withstanding long-term high-pressure operation without deformation; the crankshaft adopts forged steel with high tensile strength, effectively resisting the mechanical stress generated during high-speed rotation. The lubrication system integrates two efficient lubrication methods: pressure lubrication for critical components like connecting rod big-end bearings and piston pin bushings, ensuring sufficient oil supply to high-load parts; and splash lubrication for cylinder walls and main bearings, achieving comprehensive lubrication coverage. This dual-lubrication design not only extends the service life of key components by 30% compared to single-lubrication systems but also reduces the frequency of oil changes, minimizing maintenance downtime and improving overall operational efficiency.



In terms of installation and mobility, the compressor has been highly optimized for on-site application needs. The integrated skid-mounted base eliminates the need for complex on-site assembly—after delivery, only simple connection of external pipelines and electrical systems is required, and commissioning can be completed within 4-6 hours, significantly saving on-site construction time and labor costs. Additionally, the compact skid-mounted structure (overall dimensions customizable according to transportation requirements) is compatible with road, railway, and container shipping, enabling easy transfer between oilfield well sites, construction sites, and other operating locations. It can flexibly adapt to the mobile working needs of pipeline pressure testing, pipeline pigging, and gas lift projects, providing continuous and stable high-pressure air support for various industrial scenarios.

Customization Capabilities


Recognizing that industrial needs vary, the SF-10/250 (Diesel Generator) is offered as a non-standard product, with tailored solutions available to match specific requirements. Customers can choose from multiple structural forms (D-type, M-type, S-type, V-type, etc.), cooling methods (water-cooled, air-cooled, or mixed cooling), and installation types (fixed, mobile, skid-mounted, or cabin-type).



Drive options include motor or diesel engine, ensuring compatibility with diverse power sources. Packaging is also customizable, with choices such as metal cabins, wooden boxes, or soundproof cabins to protect the unit during transit or suit on-site environmental needs. From design to production, our team collaborates closely with clients to align the compressor with their flow rate, pressure, purity, and usage environment demands.


Highlight Advantages



high efficiency operating Installation honor
Has high efficiency, strong reliability, and high degree of automation; Less vulnerable parts, low vibration, low noise, and easy operation and maintenance The main and auxiliary equipment of the compressor are all installed on the sled, running smoothly and reliably. The overall sled installation is convenient for the transportation and installation of the compressor The entire machine components are carefully designed


Patent Certificates



certificates

A piston rod thread protective sleeve ZL 2017 2 1907021.7


certificates

A piston ring support device ZL 2018 2 0294776.2

certificates

A range piston ZL 2017 2 190177.0 for symmetrical balanced compressors


certificates

Integrated long short double compartment ZL 2018 2 0294762.0


Whole Machine Description


The SF-10/250 (Motor Drive) skid-mounted air compressor adopts a fan-shaped (angle-type balanced), full air-cooled, oil-lubricated (pressure + splash combined), reciprocating piston type, single-stage compression structure, and the entire unit is supplied in an integrated skid-mounted manner—optimized for the mobility and efficiency requirements of on-site industrial operations such as oilfield pipeline testing and gas lift.


The compressor crankcase is made of high-strength gray cast iron, with a robust structure designed to withstand mechanical stress during long-term operation. The upper part of the crankcase is processed with precise mounting positions for fixing the single-stage cylinder and auxiliary components, ensuring stable assembly and reducing vibration-induced displacement. The lower part of the crankcase is seamlessly connected to an oil pan, which serves as a dedicated reservoir for lubricating oil—providing a continuous and stable oil source for the integrated pressure-splash lubrication system. The upper surface of the crankcase is equipped with an oil filler (integrated with a breather) on the access door cover; this dual-function component not only allows for convenient oil replenishment but also balances the internal and external pressure of the crankcase, preventing oil leakage caused by pressure buildup. In addition, the crankcase is configured with a range of practical interfaces and components to enhance maintainability and operational reliability: four side access windows (with sealed covers) enable easy inspection and installation of internal parts such as the crankshaft and connecting rods without disassembling the entire housing; an oil level gauge (with clear scale marks) allows real-time monitoring of the lubricating oil level, avoiding equipment damage due to oil shortage; rubber oil seals and sealing rings are installed at both ends of the crankshaft to form a tight seal, preventing lubricating oil leakage and external dust ingress; and dedicated oil passage interfaces are connected to the oil cooler, ensuring cooled lubricating oil circulates efficiently throughout the system. The oil discharge of the crankcase is realized through a dedicated oil discharge pipe on the oil pan, which is equipped with a high-pressure resistant control valve—facilitating quick and thorough oil replacement during maintenance and reducing downtime.


The compressor adopts a "single-stage cylinder + guide cylinder" combined structure (replacing the traditional multi-body design), tailored to the single-stage high-pressure compression demand. The single-stage cylinder is directly fixed on the crankcase via high-strength studs, ensuring close integration and stable power transmission. The guide cylinder (made of high-quality gray cast iron) is mounted adjacent to the main cylinder and connected to the crankcase, providing auxiliary support for the piston assembly and ensuring smooth reciprocating motion. This structure maintains a reasonable spacing between the cylinder and other components, avoiding the risk of lubricating oil seeping into the cylinder from the crankcase—thus ensuring the purity of the compressed air (meeting the strict requirements of oilfield operations such as pipeline pressure testing and gas lift for clean, oil-free gas sources). The material of the compressor’s single-stage cylinder is selected for optimal performance under high-pressure conditions: it is made of wear-resistant gray cast iron with excellent thermal conductivity, which can effectively dissipate heat generated during compression and withstand long-term friction between the piston and cylinder wall without deformation. The cylinder head of the single-stage compressor adopts an integrated structure with the cylinder body—simplifying assembly and reducing potential leakage points—while the air valves (suction and exhaust) are arranged in dedicated valve chambers within the cylinder head. The suction valve and exhaust valve use high-performance valve plates with good elasticity and wear resistance: the suction valve opens smoothly to allow air intake, while the exhaust valve closes tightly to ensure efficient compression, together maintaining stable air pressure output and high compression efficiency.


IMG_9457(1) IMG_9467(1)


The compressor in this picture is a non-standard product. The product provides independent solutions tailored to customers' specific usage requirements (flow rate/purity/pressure, usage environment, main purpose, and customer specific requirements), from design to product customization.


  • Structural form: D-type/M-type/S-type/W-type/V-type/Z-type

  • Cooling method: water cooling/air cooling/mixed cooling

  • Installation form: fixed/mobile/pry mounted/cabin type

  • Drive mode: motor drive/diesel engine start

  • Transportation: sea/air/land

  • Packaging:

    Metal cabin
    Wooden box
    Soundproof cabin
    Metal cabin Wooden box
    Soundproof cabin


Project Case


Ukraine Project Alibek oilfield in Southern Kazakhstan Ningxia Zhongneng new materials engineering
Lanzhou petrochemical company 240000 tonsyear ethylene production capacity restoration - adding butadiene and 1-butene unloading facilities project Alibek oilfield in Southern Kazakhstan Procurement of Molecular Sieve Dehydration, Ethylene Glycol Regeneration and Injection Device, and Fuel Gas Skid in Akimom Gas Field


Technical Parameter



No. Model Medium Flow
rate
(Nm3/h)
Inlet pressure
(MPa.G)
Exhaust
pressure
(MPa.G)
Speed (r/min) Motor power
(kW)
Cooling method Overall
dimensions
(mm)
Weights
(kg)
1 SF-10/250 Air 600 Atmospheric 25.0 1330 258.5 (Diesel) Air-cooled 7000*2200*2200 8500
2 SF-10/150 Air 600 Atmospheric 15.0 1330 258.5 (Diesel) Air-cooled 7000*2200*2200 8500
3 SF-7.5/250 Air 450 Atmospheric 25.0 980 160 (Diesel) Air-cooled 6500*2200*2200 7000
4 SF-7.5/150 Air 450 Atmospheric 15.0 980 132 (Diesel) Air-cooled 6500*2200*2200 7000
5 SF-8.5/250 Air 510 Atmospheric 15.0 980 200 (Diesel) Air-cooled 7000*2200*2200 8500
6 W-10/60 Air 600 Atmospheric 6.0 1330 132 (Diesel) Air-cooled 6000*2200*2200 7000


Project Case


Procurement of Molecular Sieve Dehydration, Ethylene Glycol Regeneration and Injection Device, and Fuel Gas Skid in Akimom Gas Field Alibek oilfield in Southern Kazakhstan Zaozhuang CNG compressor project of Chengdu Shenliang Technology Co., Ltd.
Procurement of Molecular Sieve Dehydration, Ethylene Glycol Regeneration and Injection Device, and Fuel Gas Skid in Akimom Gas Field Beijing Hongke Qingneng Technology Co., Ltd. associated gas compressor for Shanxi Yan'an 60000 m3 project Zaozhuang CNG compressor project of Chengdu Shenliang Technology Co., Ltd.


FAQ



What industries can the SF-10/250 (Diesel Generator) High Pressure Air Compressor serve?


The SF-10/250 (Diesel Generator) is versatile across industries, including petrochemicals (e.g., ethylene production facilities), energy (oilfield operations, gas processing), manufacturing (high-pressure tooling), and infrastructure (pipeline maintenance). It has been successfully deployed in projects like Lanzhou Petrochemical’s ethylene capacity restoration and Kazakhstan’s Alibek oilfield development.


How often does the SF-10/250 (Diesel Generator) require maintenance?


Thanks to its oil-free lubrication design and minimal vulnerable parts, maintenance frequency is significantly lower than traditional compressors. Routine checks (filter replacement, oil level inspection) are recommended every 3,000 operating hours, with major overhauls typically needed after 15,000–20,000 hours—depending on usage intensity.


Can the compressor be customized for extreme environments?


Yes. The SF-10/250 (Diesel Generator) is engineered to adapt to extreme conditions. For high-temperature regions, air-cooled systems with enhanced heat dissipation are available; for humid or corrosive environments, anti-rust coatings and sealed cabins can be added. Contact our team to discuss specific environmental challenges.


Does the SF-10/250 (Diesel Generator) meet international quality standards?


Absolutely. It holds multiple patents, including a piston rod thread protective sleeve (ZL 2017 2 1907021.7), piston ring support device (ZL 2018 2 0294776.2), and symmetrical balance compressor piston (ZL 2017 2 190177.0). These certifications underscore its compliance with global quality and safety norms.


Telephone

+86 13955206799

Landline

+86-552-4190082

Address

No. 66 Jinhe Road, Huaiyuan Economic Development Zone, Bengbu City

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